Rolling Conformal Prediction for Trigger-Aware Dynamic Rescheduling of Battery-Pack Production under Material-Arrival Uncertainty
DOI:
https://doi.org/10.54097/zg03ma82Keywords:
Battery-pack manufacturing, dynamic rescheduling, adaptive conformal inference, distribution shift, multi-objective scheduling, conditional value-at-riskAbstract
Material-arrival uncertainty in battery-pack assembly is not stationary: inbound performance drifts with carrier capacity, seasonal peaks and supplier disruptions, so a production schedule that was well protected last month may be unprotected today. Data-driven scheduling pipelines typically calibrate the arrival-delay model once, offline, and then either freeze the plan or reschedule on a fixed clock. This paper proposes RCDR, a rolling-conformal, trigger-aware rescheduling framework that keeps the uncertainty model calibrated online and uses the calibration state itself as the disruption signal. Conditional median and upper-quantile arrival models are trained under a strict leakage-controlled chronological protocol; adaptive conformal inference updates the protective buffer at every realised arrival; and an exponentially weighted control chart on the conformal miscoverage indicator, combined with a buffer-shift test and an incremental plan-health check, decides when a four-objective frozen-prefix NSGA-II reoptimisation is worth its cost. On 67,138 held-out real inbound records containing genuine distribution shift, a frozen split-conformal bound drifts between 63% and 98% rolling coverage, whereas the rolling calibration holds 90.0% coverage with a worst half-month block coverage of 89.9% and 12.7% lower pinball loss. Across 189 rolling-horizon runs spanning three real logistics regimes, RCDR matches periodic rescheduling on realised weighted tardiness (-1.2%, p = 0.750) while using 32.8% fewer reoptimisations and generating 33.4% less schedule nervousness (both p < 0.001), and it improves on a classical deviation trigger by 13.3% in tardiness (p = 0.005). Calibration monitoring costs 0.28% of optimiser time.
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